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 Ferrite Polymer Composites General Information Ferrite polymer composites
Ferrite cores are familiar as brittle, rigid and bulky components for high-inductance coils and transformers. The performance of such ferrites depends very much on external influences such as temperature, pressure, electromagnetic fields and frequency. FPC is a homogeneous mixture of ferrite powder and plastic with outstanding mechanical and magnetic properties. This rugged material can be processed into injection-molded parts or thin, flexible film to open up innovative applications. The new C351 film is suitable for high-temperature applications up to 200 C and is UL 94-V0-listed. It is also available with copper coatings of 35 to 75 m and in various thicknesses from 0,2 to 0,4 mm. FPC film of materials C350 and C351 can also be supplied in self-adhesive versions. FPC film is ideal for EMC applications, e.g. to shield coils against metals or absorb interference at frequencies of 500 MHz and higher. It opens up many other applications, such as implementation of low-profile coils for identification systems and electronic article surveillance in retailing and logistics, for sensors or contactless smart cards. FPC can also be used for compensation of deflection yoke coils in TV picture tubes and computer monitors. This innovative material is also suitable as spacing between ferrite cores - instead of air gaps or non-magnetic films - to suppress leakage fields, for instance, or to adjust the biasing curve.
559 08/01
FPC C302
C 302, C 351 Basic features
I I I I I
Composite material of polymer and ferrite for injection molded parts Minor influence of temperature High dc magnetic bias capability Suitable for a wide frequency range High electrical resistance
Technical benefits
I High mechanical stability I Excellent dimensional stability I Manufacturing technique: injection molding I Distributed air gap low winding losses
production of any core shape possible
Applications
I I I I
Inductive proximity switches Identification systems, e.g. immobilizer in automobiles Non-contact power transmission Resonance inductors for DC/DC converters
Core shapes on request Physical properties Material Initial permeability; f = 1 MHz Flux density (near saturation) H = 25 kA/m; f = 10 kHz Remanent flux density H = 25 kA/m; f = 10 kHz Coercive field strength H = 25 kA/m; f = 10 kHz Relative loss factor f= 1 MHz f = 100 MHz Hysteresis material constant Temperature coefficient Density Resistivity f = 10 kHz f = 10 MHz Dielectric constant f = 10 kHz f = 10 MHz Max. operating temperature Tmax 560 08/01 Symbol Unit mT mT A/m C302 17 20 % 330 15 770
i
BS (25 C) Br (25 C) HC (25 C) tan/i
< 0,0004 < 0,03
B = /T
10 -3/mT 1/K kg/m3
< 0,25 < 0,0002 3500 21 13
m
r
280 100
C
180
FPC Film C 350, C 351
Basic features
I FPC is a composite material of polymer and ferrite I FPC film is a thin, mechanically flexible film
B68450 ... B68452
Technical benefits
I I I I I I I I I I
Stable magnetic characteristics Low weight: FPC film is 40% lower in density than ferrite High mechanical strength Shaping as required: customer-specific solutions possible Economy: easy transport and storage, simple, rationalized processing, low mounting volume C351 film suitable for high-temperature applications (up to 200 C) Material C351 approved to UL 94-V0 (E 140 693) Various film thickness (from 0,2 to 0,4 mm) Self-adhesive versions C351 film with optional copper coatings 35 to 75 m thick
Applications
I Implementation of low-profile coils, e.g. for
I I I I
- identification systems - security tags for electronic article surveillance - sensors - inductive reading of smart cards Electromagnetic shielding of coils from metals to prevent interference EMC: absorption of radiated emissions at frequencies 500 MHz Compensation of deflection yokes to correct distortion at the corners of TV screens and monitors Spacing between ferrite cores (as a substitute for air gaps or non-magnetic films) for - suppression of the leakage field - adjustment of the biasing curve
561 08/01
FPC Film C 350, C 351
Ordering details The ordering codes are structured as follows: 1st group Design B68450: Film on reel B68451: Film on reel, self-adhesive B68452: Film on reel, copper-coated (only in combination(with C351!) 2nd group Film thickness/width A: 0,2 mm B: 0,3 mm C: 0,4 mm A: 35 m B: 50 m C: 75 m 351 0080: 80 mm 3rd group Copper coating1) /material X: Default letter 350 351
B68450 ... B68452
Material C350 C351 C350 C350 C351 C351 C351 C351
Thickness (mm) 0,2 0,2 0,2 0,2 0,3 0,3 0,2 0,2
Extra features
Ordering code B68450-A0080-X350 B68450-A0080-X351
self-adhesive self-adhesive copper-coated
B68451-A0080-X350 B68451-A0080-X350 B68451-B0080-X351 B68451-B0080-X351 B68452-A0080-X351 B68452-A0080-X351
FPC film is supplied in units of 50 m length.
1) Copper coating only in combination with C351.
562 08/01
FPC Film C 350, C 351
Physical properties (material values defined on 0,2 mm thick film) Material Initial permeability 1) f = 1 MHz Flux density (near saturation) 1) H = 25 kA/m f = 10 kHz Remanent flux density 1) H = 25 kA/m f = 10 kHz Coercive field strength 1) H = 25 kA/m f = 10 kHz Relative loss factor 1) f = 10 MHz f = 1 GHz Hysteresis material constant Temperature Density Resistivity 1) f = 1 kHz f = 10 MHz Dielectric constant 1) f = 1 kHz f = 10 MHz Dielectric strength Max. operating temperature Tensile strength 2) Tearing resistance 2) Compressibility 2) Tmax coefficient1) BS mT 255 255 Symbol Unit C350 9 20 % C351 3) 9 20 %
B68450 ... B68452
i
Br
mT
9
9
HC
A/m
600
600
tan/i < 0,005 < 0,400 < 0,005 < 0,400 <2 10 -5 < 5 * 10 -5 2930 500 100 700 21 0,8 200 2,5 25 70
B = /T
10 -3/mT 1/K kg/m3
<2 <5* 2930 500 100
m
r
700 21 kV/mm 1 120 1,5 25 70
C
N/mm 2 % N/mm 2
Z
1) T = 25 C in accordance with IEC 51 (CO) 282 2) T = 23 C and 50 % r.h. 3) UL 94, flame class V0 (listed E 140 693)
563 08/01
Herausgegeben von EPCOS AG Marketing Kommunikation, Postfach 80 17 09, 81617 Munchen, DEUTSCHLAND EPCOS AG 2000. Alle Rechte vorbehalten. Vervielfaltigung, Veroffentlichung, Verbreitung und Verwertung dieser Broschure und ihres Inhalts ohne ausdruckliche Genehmigung der EPCOS AG nicht gestattet. Mit den Angaben in dieser Broschure werden die Bauelemente spezifiziert, keine Eigenschaften zugesichert. Bestellungen unterliegen den vom ZVEI empfohlenen Allgemeinen Lieferbedingungen fur Erzeugnisse und Leistungen der Elektroindustrie, soweit nichts anderes vereinbart wird. Diese Broschure ersetzt die vorige Ausgabe. Fragen uber Technik, Preise und Liefermoglichkeiten richten Sie bitte an den Ihnen nachstgelegenen Vertrieb der EPCOS AG oder an unsere Vertriebsgesellschaften im Ausland. Bauelemente konnen aufgrund technischer Erfordernisse Gefahrstoffe enthalten. Auskunfte daruber bitten wir unter Angabe des betreffenden Typs ebenfalls uber die zustandige Vertriebsgesellschaft einzuholen.
Published by EPCOS AG Marketing Communications, P.O. Box 80 17 09, 81617 Munich, GERMANY EPCOS AG 2000. All Rights Reserved. Reproduction, publication and dissemination of this brochure and the information contained therein without EPCOS' prior express consent is prohibited. The information contained in this brochure describes the type of component and shall not be considered as guaranteed characteristics. Purchase orders are subject to the General Conditions for the Supply of Products and Services of the Electrical and Electronics Industry recommended by the ZVEI (German Electrical and Electronic Manufacturers' Association), unless otherwise agreed. This brochure replaces the previous edition. For questions on technology, prices and delivery please contact the Sales Offices of EPCOS AG or the international Representatives. Due to technical requirements components may contain dangerous substances. For information on the type in question please also contact one of our Sales Offices.
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